Perkembangan pesat ekonomi global telah mempercepat laju penerapan pintu industri di pabrik dan logistik serta perusahaan lainnya. Seiring dengan populernya dan penerapan pintu industri. Persyaratan perusahaan terhadap keamanan, kenyamanan, atau kebutuhan khusus lainnya untuk pintu industri juga semakin tinggi. Hari ini mari kita bahas klasifikasi pintu industri saat ini dan bagaimana kita memilih.
Status penerapan pintu industri
Selama bertahun-tahun, pintu cepat industri telah populer di Eropa, Amerika, Jepang, serta negara-negara industri maju lainnya. Terutama perusahaan berorientasi produksi, bengkel dan workshop harus memiliki pintu gulung cepat. Pemerintah bahkan memberikan ketentuan wajib bahwa perusahaan makanan, perusahaan farmasi harus memasang pintu berkecepatan tinggi untuk isolasi. Untuk mencegah produk dari polusi sekunder.
Sepanjang industri pintu cepat di Tiongkok, meski dimulai terlambat namun perkembangannya pesat, sebagian besar perusahaan industri modern telah mulai fokus pada konstruksi pintu industri. Dan menyadari bahwa pemasangan pintu cepat membantu meningkatkan efisiensi produksi dan transportasi perusahaan, terutama untuk industri dengan persyaratan insulasi dan kedap udara yang tinggi seperti makanan, obat-obatan, rantai dingin, dll., pintu cepat saat ini merupakan pilihan yang lebih ideal.
Klasifikasi pintu industri
Pintu industri terutama dikategorikan sebagai berikut: pintu gulung industri, pintu geser industri, pintu seksional industri, pintu tahan ledakan,pintu berinsulasi dan sebagainya.
Pintu gulung
Pintu gulung industri terbuat dari rangka pintu, tirai pintu, motor penggerak, sistem kontrol. Materialnya ada aluminium alloy, PVC, baja dan sebagainya, semuanya termasuk peralatan kontrol otomatisasi. Karakteristik kinerja pintu gulung industri yang terbuat dari material berbeda adalah berbeda.
Pintu Kecepatan Tinggi PVC
Pintu gulung yang terbuat dari tirai lunak PVC biasanya disebut pintu kecepatan tinggi atau pintu cepat. Dengan fungsi insulasi panas, anti serangga, tahan angin, anti debu, peredam suara, pencegah bau, pencahayaan, dan lain-lain. Digunakan secara luas di dalam ruangan untuk keperluan makanan, kimia, tekstil, elektronik, percetakan, penyimpanan, mesin presisi, dan lain-lain.
Pintu gulung tahan angin
Terdiri dari lembaran tirai, roda tahan angin, rel tahan angin, mekanisme penggerak pembukaan, dan komponen lainnya. Lapisan dalam tirai adalah busa poliuretan, yang memiliki keunggulan insulasi panas, isolasi termal, peredam suara, dan penampilan yang indah.
Pintu Spiral
Pintu spiral biasanya menggunakan bahan tipe aluminium alloy berkualitas tinggi. Bagian tengahnya diisi dengan busa poliuretan berkekuatan tinggi tahan benturan, yang memiliki ketahanan bentur yang sangat baik. Secara bersamaan, memiliki fungsi anti-pengungkit, yang secara efektif mencegah intrusi dan pencurian yang disengaja, serta melindungi keamanan barang di gudang. Kecepatan buka-tutup pintu kecepatan tinggi kaku sangat cepat. Dapat membuka dan menutup dengan cepat, sehingga meningkatkan efisiensi dan keamanan kontrol akses di gudang. Karena keunggulan materialnya, frekuensi perawatan dan penggantian berkurang.
Pintu seksional industri
Terdiri dari badan pintu, sistem penyeimbang, sistem penggerak dan kontrol, perangkat keamanan, rel dan penyegelan serta komponen opsional lainnya. Memiliki keunggulan insulasi panas dan kedap udara yang baik, ketahanan mekanis yang kuat, dan sebagainya. Digunakan secara luas karena kondisi pemasangan yang lebih rendah dan kepraktisan yang lebih tinggi.
Metode pengangkatan pintu seksional industri dibagi menjadi tiga jenis: pengangkatan standar, pengangkatan vertikal sektional, dan pengangkatan tinggi. Pintu industri pengangkatan standar juga disebut pintu geser industri. Dan dua metode pengangkatan pintu industri yaitu pengangkatan vertikal sektional dan pengangkatan tinggi disebut pintu sektional industri.
Pintu geser industri
merupakan satu atau beberapa badan pintu, bergerak di sepanjang rel yang ditentukan ke sisi pembukaan pintu atau kedua sisinya, untuk mencapai buka-tutup suatu tipe pintu, jalur larinya untuk perpindahan garis lurus, juga dikenal sebagai pintu geser. Ini adalah salah satu pintu industri paling populer untuk pabrik struktur baja.
Pintu geser industri dapat dibuka menurut cara yang berbeda dibagi menjadi: pintu geser satu arah, pintu geser dua arah, juga menurut cara menahan beban yang berbeda dibagi menjadi: pintu geser beban atas (dengan panduan bawah), pintu geser beban bawah (dengan panduan atas), juga akan dibagi karena cara transmisi yang berbeda: pintu geser penggerak rack dan pinion, penggerak rantai roda tanah, juga ada cara penggerak yang berbeda dibagi menjadi: pintu geser manual dan pintu geser listrik. Rangka pintu: baja, aluminium alloy, stainless steel tiga jenis.
Pintu tahan ledakan
Pintu tahan ledakan untuk ketahanan bangunan industri terhadap ledakan tak terduga dari perangkat eksternal. Melindungi nyawa personel dan bangunan industri serta keutuhan peralatan internal, dari bahaya gelombang kejut ledakan. Secara efektif mencegah kelanjutan bahaya ledakan. Menggunakan baja industri khusus yang diproduksi sesuai dengan data mekanis yang ditetapkan secara ketat. Dan dilengkapi dengan aksesori perangkat keras berkinerja tinggi, lebih praktis dan indah digunakan. Juga dapat menjamin keamanan jiwa dan harta benda. Pintu tahan ledakan juga dikenal sebagai: pintu anti-ledakan.
Pintu berinsulasi
Pintu profesional jenis ini cocok untuk kondisi suhu tidak normal. Seperti pintu gudang dingin suhu rendah, pintu area suhu tinggi, dan sebagainya. Pintu jenis ini lebih menekankan pada insulasi panas dan kedap udara, dengan sebanyak mungkin tipe pan.
Berikut penggunaan tiga jenis pintu industri yang paling umum: pintu gulung industri, pintu kecepatan tinggi, dan pintu sektional industri untuk memperkenalkan karakteristiknya.
Karakteristik pintu gulung industri
Pintu gulung industri terdiri dari rangka pintu, tirai pintu, motor penggerak, dan sistem kontrol. Materialnya memiliki berbagai jenis seperti aluminium alloy, PVC, baja, semuanya termasuk peralatan kontrol otomatis.
Pintu gulung industri tidak hanya kokoh dan andal, tetapi juga memiliki daya tahan yang sangat baik. Saat start-up, sangat cepat dan tanpa suara. Bermotor dan dapat dioperasikan secara manual jika terjadi pemadaman listrik. Dilengkapi dengan profil yang indah, aman, transparan dengan pencahayaan yang baik. Kinerja operasional yang sangat baik, umur pakai panjang, dan penampilan yang berwarna-warni, membuat semakin banyak produsen memilih pintu gulung industri untuk pabrik mereka.
Pintu gulung industri digerakkan oleh rel panduan di kedua sisi. Dibandingkan dengan pintu angkat lainnya, sangat menghemat ruang internal bangunan, lebih mudah dipasang, serta mudah dan andal digunakan.
Bahan lembaran tirai: ekstrusi aluminium alloy tahan korosi berkekuatan tinggi, ketangguhan tinggi, lapisan ganda.
Perawatan permukaan: proses pelapisan bubuk klasik, yang ditandai dengan daya tahan kuat, anti-penuaan, tahan korosi, tidak memudar, mudah dirawat, tetap seperti baru untuk waktu lama.
Cakupan penerapan: Cocok untuk pintu eksternal pabrik kelas menengah dan tinggi.
Kecepatan pembukaan: kecepatan rata-rata hingga 12-18 meter per menit
Principle of operation: Multi-jointed movable door pieces are connected together in series, fixed in the guide rail slide, and rotated up and down with the scroll above the door as the center.
Driving principle: Use special motor to drive the center shaft of the rolling shutter to rotate, to reach the rolling shutter switch, and stop automatically when rotating to the upper and lower limits set by the motor.
Karakteristik pintu sektional industri
Industrial sectional door consists of a series of door panels (commonly metal or cloth materials, etc.), along the track up. Industrial lifting door in the appearance of the structural design of the grand, the use of a sense of comfort; and the larger size of the industrial products of its stable, spectacular running posture can bring people a strong visual impact. Torsion spring system or counterweight system to ensure the balance of the door body. The different track systems and lifting methods of industrial lifting door panels make them adaptable to different buildings. Various colors are available. Its dexterity makes it suitable for almost every kind of exterior door.
Jenis Pintu Sektional Industri
According to the different modes of operation, the industrial door is divided into standard lifting industrial door, vertical lifting industrial door, high lifting industrial door, sliding industrial door, sectional lifting industrial door, special lifting industrial door, European-style industrial rolling door and so on.
Industrial sliding door also known as automatic sliding door, electric sliding door, industrial sliding door body thickness of 40-50mm, industrial lifting door can be suitable for every kind of building outside the door.
Industri dan skenario yang berlaku
pharmaceutical, food, electronics, printing, supermarkets and other cleanliness requirements of the plant and regional isolation. It is characterized by beautiful appearance, high strength, safety and reliability, smooth opening, low noise, good sealing and heat preservation performance, saving space and improving production efficiency. It is widely used due to lower installation conditions and higher practicality.
Metode Pengangkatan
There are various ways of lifting an industrial liftgate, depending on the space available at the installation site.
1.Standard lifting: It usually applied to the space above the doorway of about 500mm or so, is a more common lifting method.
2.Improve lifting: It is suitable for places with more than 500mm space above the door opening.
3.Vertical lifting:It is suitable for places where the space above the door head is greater than or equal to the height of the door opening, which needs to have enough height.
4.Low turn lifting: It is suitable for complex places where the space above the door head is less than 500mm or where there are obstructing pipes or beams.
5.Inclined position turn lifting:It is suitable for places where the roof has a slope, the door plate can run along the wall with a slope after rising, with strong applicability.
Karakteristik Pintu Kecepatan Tinggi
Buka-tutup berkecepatan tinggi:
Rapid rolling door adopts motor drive and high speed rolling system. Rapid opening and closing can be realized, which improves the efficiency of passage at entrances and exits. In contrast, ordinary industrial doors take longer to fully open or close, which may affect production and logistics efficiency.
Space saving:
Rapid rolling doors are usually more compact in design and do not require additional opening space, making them suitable for installation in locations where space is lacking. In contrast, some common industrial doors, such as sliding or swing doors, require sufficient opening space. This limits their use in certain environments.
Kedap udara superior:
Quick roll-up doors utilize high-quality sealing materials and designs that effectively isolate the indoor and outdoor environments. This superior sealing reduces energy consumption, maintains constant indoor temperature and humidity, and reduces the load on air conditioning and heating systems. In contrast, ordinary industrial doors may have poor sealing performance, leading to energy waste and poor environmental control.
Keamanan tinggi:
Rapid rolling doors are usually equipped with a variety of safety protection devices. For example, infrared sensors and crash bars can detect pedestrians or vehicles in time to avoid accidental injuries. This high level of security is especially important for places that are frequently accessed in industrial environments. In contrast, although ordinary industrial doors can als equip with safety devices, they may not be as well-designed as rapid rolling doors.
Elemen pemilihan pintu industri
1.Prinsip kepraktisan
the so-called practicality, means that the door should be able to meet the actual needs. These doors have a variety of models, specifications, functions, and the applicability of each type of door and price are different. Configuration from a practical point of view, is to consider both to meet the performance and save investment. A good solution, first of all, must be the most suitable for their own business needs and use.
2.Prinsip keutuhan
wholeness is in the door configuration to systematically consider the entire process. In the door of the model, number, control and other aspects of a reasonable setup, in order not to leave any bottlenecks. Door is not just a simple switch of the ancillary facilities. Its speed, airtightness, service life, safety, reliability, ease of maintenance, operating costs, noise impact, etc. are factors to be considered.
3.Prinsip keamanan
security refers to the setup of safety devices according to the site conditions. Safety is gradually accepted and recognized by more and more customers, especially with the process of goods circulation running more and more frequently. The turnover rate of goods increased, loading and unloading of goods, the amount and frequency of goods in and out of the increasing. All kinds of security risks also arise. So not only to consider the basic use of the door function, but also to consider the door safety devices.
4. Pintu dengan jenis yang sangat banyak, bagaimana memilih bentuk pintu?
Which is very necessary to understand the project planning program to determine the nature of the project. The nature of the project determines the program of the process, such as to determine the project is a production plant or logistics center; is a food project or pharmaceutical project or other projects and so on. Understanding these circumstances is crucial to understanding the production and storage environment requirements. Because these factors are directly determined by the form of the door, size, opening and closing speed, frequency of use, airtight performance, thermal insulation performance.
5. Memahami proses produksi dan logistik
Master the interrelationship between the regions, configure the appropriate equipment. Such as: how to use the door process? The type of vehicles passing through? Is there a need for the passage of personnel? How to ensure safety?
6. Pemilihan mode kontrol pintu
is to determine the efficiency of a passageway operation is an important factor. We have to consider in this passage. Need to control how to open and close the door, at the same time to ensure that the channel is smooth and efficient, but also to ensure that the operation of the safety and convenience. And sometimes also need to consider the communication and linkage function between the doors or and the central control center. So the selection of the appropriate control method is to allow the door to play its maximum function of one of the important factors. A good door only configured to meet the logistics process requirements of the control system in order to maximize its role.
7.Menentukan varietas, model, jumlah, spesifikasi pintu
In fact, this is often overlooked a problem. The form of the door can be different, the number of doors should be designed in conjunction with the characteristics of the process, and a certain degree of foresight. Doors are also controlled in different ways, so set in stone, or a thousand changes may be counterproductive. Must be based on the characteristics of the company to make targeted choices, it is possible to make the best program to.
Keunggulan komparatif
Keunggulan Pintu Gulung
The material of the rolling door is more diversified, and each material has its advantages. The advantages of the choice of motor type are diversified. The switching methods mainly include manual switch, electric switch, bluetooth switch, remote control switch and so on. The characteristics of the roller shutter door differ according to the type, the roller shutter door as a whole has more options, more cost-effective, more cost-effective.
Keunggulan Pintu Sektional
1.Strong applicability
Industrial doors can be customized according to the architectural features of industrial plants. The industrial plant with enough space above, its lifting door opens vertically upward, hangs flat on the inside of the wall above the doorway, does not take up any space in the room, and gives full play to the vertical rise. It does not occupy the advantages of both sides of the doorway, and releases the space of the doorway to a large extent.
2.Convenient and beautiful
Industrial sliding doors use torsion spring balance system to balance the weight of the door. It makes the gate easy to run without a motor, changing the mode of rolling doors that only rely on the motor to run. It increases the convenience of using the gate.
The material of the industrial door is double-layer galvanized steel plate filled with polyurethane foam. The thickness of the whole door body reaches 40mm, and the surface adopts embossed design. It can make the door plate durable, easy to clean, beautiful and generous, and can enhance the corporate image.
3.Thermal insulation
The double-layer steel plate of the industrial door reduces the consumption of heat energy. The 42kg/m3 high-density polyurethane thermal insulation layer is sandwiched inside, which has a good thermal insulation effect.
4.Noise isolation
The industrial liftgate operates with extremely low noise. Galvanized pulley blocks equip with adjustable ball bearings and wear-resistant rubber wheels. Ensure the door can openSafety protection devices: and close silently. Overcome the shortcomings of the roller shutter door running noise, and make the door running more smoothly.
Keunggulan Pintu Kecepatan Tinggi
1.high speed opening and closing
Rapid rolling door has fast and smooth opening and closing action. Its speed can reach 1.2-2.0m/s. It can respond quickly to opening commands and improve the efficiency of passage. Its design and manufacturing process can ensure that the door body can run at high speed. It does not affect the stability and safety of the door.
2.Safety protection devices
These doors are usually equip with a variety of safety protection devices. Such as infrared sensors, anti-collision strips, etc., which can detect pedestrians or vehicles in time to avoid accidental collision or pinching accidents. Excellent rapid rolling doors excel in security. It can effectively protect the safety of personnel and equipment.
3.Excellent sealing performance
The fast rolling door is made of high quality sealing material and design (EPDM rubber strips). It has excellent sealing performance. This sealing performance can effectively isolate the indoor and outdoor environment. Maintain a constant temperature and humidity in the room, reduce energy consumption, improve productivity.
Tren teknologi pintu industri
1. more specialized design: the standardization of industrial production requires industrial doors with more professional design team and technical staff.
2. integrated better integration: networked logistics management facilities. Industrial door control will become an important core factor in logistics management. Therefore, the combination of management software and operational control will be inevitable.
3.a higher degree of equipment: in the past, industrial warehouses around the industrial door simply can not meet the functional needs of human beings. There is no industrial doors and logistics facilities in the same perspective to consider. Modern industrial door design is basically in line with the actual production needs, and take into account the function to maintain how long.
4. more intelligent design: industrial door industry in order to meet the existing and hidden market demand. Continuous improvement, continuous intelligent products is inevitable. The more intelligent products can make the enterprise to get more market opportunities and earn more business profits. Therefore, industrial door manufacturers should pay more attention to the design of product intelligence.